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Oil‑to‑electricity conversion for mining trucks

Oil‑to‑electricity conversion for mining trucks

    Beiyuan Power provides a full‑stack fuel‑to‑electric conversion solution for mining trucks of 105‑ton class and below through its self‑developed high‑power electric drive system and 4AMT power‑interruption‑free transmission, delivering "an annual cost reduction of 450,000 yuan, carbon emission reduction of 700 tons per unit, and an availability rate of 98.5%". The solution has been deployed in batches in more than 20 mining scenarios.

Product Details

一、Technical Advantages

Through self‑developed VCU and power components, it achieves deep matching with power batteries, drive motors and energy management systems, delivering a 30% increase in power output and a 45% reduction in energy consumption.

二、Application Achievements

The solution covers more than 20 mine scenarios, helping customers achieve:

A direct reduction of 450,000 yuan in annual operating cost per unit

700‑ton reduction in full‑life‑cycle carbon emissions

Equipment availability increased to 98.5%


三、Product Solution

(1)Core components

  • Multi‑in‑one motor controller


    多合一机电控制器.jpg

  • AT Powertrain Assembly

    AT动力系统总成.jpg

(2)Plan 1: Unpowered Interruption System

Applicable Scenarios: Heavy‑load downhill conditions, mining trucks under 105 t, integrated liquid‑cooled torque converter + planetary reduction system

Technical Highlights: Fully ground gears (high‑efficiency transmission); supports fault diagnosis, gear self‑learning and hill‑start assist; no power interruption during heavy‑load uphill and downhill travel

Key Parameters: Maximum input torque 3300 Nm

四、Parameter

CategoryParameter itemValues / Specifications
Electric motorMotor typeOil‑cooled Permanent Magnet Synchronous Motor

Cooling method330 kg water cooling
GearboxType4AMT

Model4E300+

weight360 kg

Maximum input torque3300 Nm

Gear ratio of each gear6.508 / 3.995 / 2.123 / 1.000
Electric drive systemMaximum system output power950 kW

System weight690 kg

axial dimension1219.3 mm

Primary drive first‑stage reduction ratio3.48(Total reduction ratio 4.460–1.000)

Main reducer‑primary stage reduction ratio2.486(Total reduction ratio 2.957–1.000)
Applicability and FunctionsApplicable Models≤105 t mining graphics card

Featured FunctionsLoss‑of‑power interruption‑free, hill‑start assist, fault diagnosis, gear self‑learning

Core componentsLiquid‑cooled torque converter + planetary reduction system, fully ground gears


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