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Mineral trucks converted from oil to electricity

Mineral trucks converted from oil to electricity

    Through its self-developed high-power electric drive system and 4AMT powerless interrupt transmission, Beyondsource Power provides a full-stack solution of oil-to-electricity conversion for mining trucks under 105t class, which is "cost reduction of 450,000 RMB/year, carbon reduction of 700 tonnes/unit, and availability of 98.5%", and it has been applied in 20+ mining scenarios in large quantities.

Product Details

I. Technical Advantages

Through self-developed VCU and power components, the power battery, drive motor and energy management system are matched in depth to achieve a 30% increase in power output and a 45% reduction in energy consumption.

Application Achievements

The programme covers 20+ mining scenarios and helps customers to achieve:

Directly reduce the annual operating cost of a single unit by 450,000 yuan

Reduced carbon emissions by 700 tonnes over the entire life cycle

Equipment availability increased to 98.5%

Product Solutions

(1) Core components

All-in-one motor controller

多合一机电控制器.jpg


AT powertrain assembly

AT动力系统总成.jpg

(2) Option 1: Unpowered interruption system

Scenarios: heavy-duty downhill conditions, mining trucks under 105t, integrated liquid-cooled torque converter + planetary reduction system

Technical highlights: fully ground gears (high efficiency transmission); support for fault diagnosis, self-learning gears, ramp assist; no power interruption for heavy-duty uphill and downhill conditions.

Key parameters: maximum input torque 3300Nm

IV. Parameters

类别参数项数值/规格
电机电机型式油向永磁同步电机

冷却方式330 kg 水冷
变速箱类型4AMT

型号4E300+

重量360 kg

最大输入扭矩3300 Nm

档位速比6.508 / 3.995 / 2.123 / 1.000
电驱动系统系统最大输出功率950 kW

系统重量690 kg

轴向尺寸1219.3 mm

前主减一级减速比3.48(总减速比 4.460–1.000)

后主减一级减速比2.486(总减速比 2.957–1.000)
适用与功能适用车型≤105 t 矿卡

特色功能无动力中断、坡道辅助、故障诊断、档位自学习

核心部件液冷变矩器 + 行星减速系统、全磨齿齿轮

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